Think Adhesive caps are cheaper, faster
to apply or offer a better match than plastic press-in caps
such as BifixÔ
and StemfixÔ?
Read on as we bust a few myths!
What Adhesive caps claim
|
The Facts
|
Easy to use and a
great timesaver
|
- Adhesive caps actually take longer to fit than BifixÔ
or StemfixÔ, as (according to
manufacturers instructions) "in
order to fully activate the adhesive, it is always best to apply
reasonable pressure. A quick rub with your finger or a tap with
a hammer will do"
- Care must be taken to accurately centre each cap over the fastener
to ensure all caps are aligned with each other. This requires
more skill and greatly increases the time required.
- When using woodgrain finishes, the direction of the grain of
the cap must match that of the worksurface
- Click here for details of time trials
conducted by a major Australian kitchen manufacturer
|
Because they only
require plain 'chipboard' fasteners, and 'save time', Adhesive caps
are cheaper to use |
Adhesive Caps cost a LOT more to use. The following table compares
the cost of installing 1000 fasteners and covering them with BifixÔ,
StemfixÔ or Adhesive caps. The
time/cost of installing the actual fasteners has not been taken
into account as this can be considered constant for all three
types of Cap. Prices used are indicative of average costs to professional
tradesmen
Using....
|
BifixÔ
Caps
|
StemfixÔ
Caps
|
Adhesive
Caps
|
|
High
|
Low
|
High
|
Low
|
High
|
Low
|
Chipboard Screws (8gge x 50mm) |
$11.00
|
$20.00
|
|
|
$11.00
|
$20.00
|
Head-hole Screws (8gge x 50mm) |
|
|
$24.00
|
$30.00
|
|
|
Caps |
$10.00
|
$12.00
|
$10.00
|
$12.00
|
$30.00
|
$50.00
|
Labour to apply caps ($25.00/hr) |
$22.15
|
$24.23
|
$29.06
|
|
$43.15
|
$54.15
|
$58.23
|
$66.23
|
$70.06
|
$99.06
|
* Cost of labour has been calculated using the average times
for the three kitchens referred to above, and applied to 1000
caps. In reality however, the time taken for one person to apply
1000 caps would be MUCH greater than this.
|
Do not rely on a
'mechanical' fit into screwhead for proper installation and do not
'fall out - as do plastic caps'. |
This is true, except that:
- BifixÔ and StemfixÔ
are easy and fast to apply and DO NOT fall out
- Because they fit into the fastener head, BifixÔ
and StemfixÔ line up perfectly
- Adhesive caps must be 'activated' to obtain optimum bond. This
is a whole new action in the fitting process
- Adhesive caps also rely on the fastener being wholly below the
worksurface, for the cap to work. BifixÔ
and StemfixÔ fully cover fastener
head, even if it has been left proud of the worksurface
|
Lower profile and
nearly invisible
|
- This is also true, except that Adhesive caps have a sharp transition.
BifixÔ and StemfixÔ
have a smooth transition, so even though the cap is actually higher,
it is less noticeable and less likely to snag a cleaning cloth
(which can pull off or damage the cap, or leave part of the cloth
behind.
- The crown of BifixÔ and StemfixÔ
caps is just 12mm (enough to cover the fastener and any minor
damage around the screw hole). Adhesive caps sold in Australia
are 14mm - 16% bigger than necessary and 16% more noticeable
- Click here to see an un-retouched
photograph comparing the height and visibility of an Adhesive
cap with a StemfixÔ cap
|
Match melamine or
wood surface
|
- Adhesive caps are made from PVC. Colour of the caps aside, PVC
is no better a 'match' to Melamine than is polypropylene (the
plastic used for BifixÔ and StemfixÔ)
- Adhesive caps are available in about 7 'solid' colours (incl
White). BifixÔ and StemfixÔ
are available in 98 colours (all available off the shelf)
- Adhesive caps DO come in a range of 'woodgrain' finishes, but
unless the grain of the cap closely matches the grain on the worksurface,
it can end up looking much WORSE than a plastic cap in a colour
to match the timber base colour.
- Adhesive caps CAN NOT match any of the patterned laminate boards
- BifixÔ & StemfixÔ
have 98 colours to allow you to choose a colour to match the base
colour of the pattern
|
Cover screw holes
even when the screw is not there (In the event of a mistake, can be
used to cover over the hole)
|
- What can we say to this? If this is the main advantage, then
surely Adhesive caps are really only suitable for DIY'ers.
- If you have employees leaving lots of blank holes, maybe you
need a new employee!
|
No additional gluing or caulking required
|
- Wow! Neither do BifixÔ or StemfixÔ
which offer the best grip in fastener heads of any other 'star'
or 'stem' caps.
- As noted above though, Adhesive caps DO require 'activation'
of the adhesive in order to work properly
|
Temperature resistance of -400°C to 1210°C.
Adhesive is totally waterproof and can withstand temperatures from
-30ºF to +250ºF.
|
- Whoa! Our old Science books show "Absolute Zero" (theoretically
the coldest temperature possible) is -273°C, and copper melts
at 1083ºC and boils at 1187ºC, so we think these claims
are somewhat exaggerated
- We also know that PVC has a MAXIMUM temperature for continued
use of just 70ºC, while the rubber or Acrylic-based adhesives
have maximum continuous working temperatures in the range of 50º-75ºC.
While Acryics generally have good chemical resistance, both types
of adhesive react badly to chlorinated or aromatic hydrocarbons,
ethers and ketones (ie most solvents). These will cause the adhesives
to run and significantly reduce the cap's holding power
- Bifix and Stemfix perform in a proven temperature range of -35ºC
to 120ºC and are resistant to all acids, alkilis and solvents
below 80ºC
|
Other factors you should know about.
Why do BifixÔ
and StemfixÔ
have 'domed' heads?
- Very often, fasteners are not driven in fully below the worksurface,
or have been driven in at an angle, leaving one side of the fastener
proud of the surface. BifixÔ and StemfixÔ
caps are 'dished out' underneath the cap's crown, allowing them to still
achieve a perfect fit - even when the fastener has not been fully driven
into the workpiece
- Adhesive caps will only adhere when the fastener is completely below
the worksurface. This requires another operation to re-fix the fasteners
during the installation, wasting valuable time. Failure to ensure this
results in caps that lift on one side, with the semi-cured adhesive
attracting dust, bugs and other assorted detrius
Use of Cleaners,
Chemicals & Solvents
- Adhesive caps MUST have a clean, dry surface to work. Even using solvent-based
cleaners to wipe out a cupboard before installation can prevent Adhesive
caps from bonding properly
- Likewise, any dust remaining on the worksurface will prevent Adhesive
caps from bonding properly.
- Adhesive caps can take up to 7 days to achieve maximum bonding strength
- Even after 7 days, use of solvent-based cleansers will attack the
adhesive, causing the bond to deteriorate and the adhesive to 'run'
(leaving black, sticky marks under the caps)
- Once they have achieved maximum bonding, Adhesive caps cannot be removed
without risk of damaging the melamine underneath
- If using the veneer-wood Adhesive caps, they will need to be laquered
or stained to match the workpiece. Laquers and Stains contain solvents!!!
- Because BifixÔ or StemfixÔ
are plastic, they can be applied when the workpiece is wet, dusty, or
either before or after cleaning with virtually any commercial or industrial
cleaner
Want to know a better way to make your
cupboards look better?
- From just $11.20 per 1000 ($14 less up to 20% Discount) you can fit
your cupboards with Plug CapsÔ.
Plug CapsÔ are an aesthetic and hygenic
way to cover up unused pre-drilled shelf adjustment holes and at less
than 7mm diameter, the cap heads are barely visible
- Alternatively, why not give your business a really professional image
by leaving a packet or two of Plug CapsÔ
in our 'Retail' Packs when the job is done. Your clients can then install
the caps themselves after a week or two when they are happy with the
shelf heights. Retail Packs of 100 Plug Caps cost as little as $2.56
each ($3.20 less up to 20% Discount)
In coming weeks we will be loading
a number of photos comparing Adhesive caps with BifixÔ
and StemfixÔ
caps on woodgrain surfaces. Be sure to check back for some surprising
results.
|
|